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Solution Design & Development

Mike Savill runs the Solution Design & Development practice.  He has 20+ years’ experience in this line of work and is a Certified Machinery Safety Expert

Contact Mike with any questions about projects listed below or any services you may need. 

Mike@HeightsConsultingServices.co.nz

Mechanical Design

  • Plant layout and CAD design

  • Plant installation supervision

  • Log receiving & elevator modifications (safety improvements and increased operator efficiency from handling 1 truck to 5 trucks

Safety Analysis & Design

  • CSME Certified by TUV Nord

  • HAZOP Leader Qualified

  • Various Projects undertaken to bring plant to be complaint with current Health and Safety Legislation.

Industrial Fans & Ducting

  • Conducted several projects reducing the electrical load by up to 40% while maintaining or improving production rates.

  • Efficiency Gains of 8% to a 520kW fan system, with a spend of only $15k – payback was less than 4 months.

  • Multiple fan / ducting and compressed air projects completed with less than 2 year payback.

Plant Optimization

  • Plant layout, both green field sites and brown field new process systems incorporation

  • PID Loop and Process Design

  • Thermal Oil Heat Transfer System Design.  Analysis and implementation of projects that reduced the need to change Thermal Oil and maintained heat transfer properties, resulting in savings of over $400k

  • Devises solutions to Engineering issues, minor through to complex, using appropriate technology 

Energy Savings

  • Audit of major industrial complex for Lighting Improvement projects.  Changes from High Pressure Sodium (orange light) to LED.  Resulted in an improved workplace, while providing a reduction in power load and maintenance requirements.

  • Compressed air energy audits completed resulted in completing a change from three 55kW compressors to one 55kW plus a 90kW VSD.  Further analysis showed the type of compressor selected for the duty allowed for extended life cycle before needing overhauls.

  • Design for Electrical Power Generation, accepted by EECA for $100,000 emerging technology grant.

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